Drying equipment

As one of the ten key projects of the "12th Five-Year Development Plan for the New Materials Industry", the high-performance membrane materials are proposed. By 2015, membranes, power battery separators, chloralkali ion membranes, optical polyester films, etc. for water treatment will be realized. Autonomy, increase self-sufficiency rate, and meet the needs of energy conservation, emission reduction, new energy vehicles, and new energy development. Industry experts stated that these areas are the key breakthroughs in the film industry and also the future market growth points. The main goal of the high-performance membrane materials special project is to increase the self-sufficiency rate in key application areas.

The prospects for the development of special medium-in-film products are promising, but China's autonomous technology is relatively weak, and the market is mainly controlled by foreign companies. Taking the field of water treatment as an example, the “Opinions on Accelerating the Development of Desalination Industry” promulgated by the General Office of the State Council clearly states that by 2015, the independent innovation rate of seawater desalination raw materials and equipment manufacturing in China will reach over 70%, with key technologies, equipment, and materials. The research and development and manufacturing capabilities have reached the international advanced level. However, 90% of China's reverse osmosis membranes for seawater desalination rely on imports.

In the chlor-alkali field, Prof. Zhang Yongming of Shanghai Jiaotong University told the reporter that the annual demand for perfluorinated membranes in China's chlor-alkali industry is between 300,000 and 400,000 square meters, but almost all of them rely on imports. According to the special target, in 2015, the production scale of perfluorinated ion membranes in China will reach 500,000 square meters per year, which fully meets the needs of the domestic chlor-alkali industry.

In addition, according to Li Yuhang, deputy general manager of Hefei Lekai Technology Industry Co., Ltd., optical films are widely used, such as diffusion films, brightness enhancement films, reflective films, etc. for TFT-LCD flat panel display backlights, ITO films in the field of touch screens, and easy-to-mold decorative materials. Field IMD / IML film and so on. In 2012, the LCD panel production capacity in Mainland China will increase by 6.4 times from 2009, accounting for 27% of the global production capacity. The demand for optical films has increased rapidly and has become an important strategic raw material for the front end of the optoelectronic industry chain.

Song Xianzhu, Deputy Director of the Ministry of Industry and Information Technology's Department of Raw Materials Industry, said that in recent years, China's film industry has developed rapidly, but there are still problems such as weak innovation capacity, fewer product types, small company scale, and high-end membrane materials relying on imports. For example, in the field of water treatment, there are not less than 500 companies engaged in microfiltration ultrafiltration, but less than 10 million yuan in output value of 500 million yuan, and the relevant technical standards are even less. Therefore, the development of the film industry must be supported by technological innovation. The Ministry of Industry and Information Technology, the Ministry of Finance, the National Development and Reform Commission and other departments will provide support in terms of policies and funds.

Perfluorinated membrane technology has matured, but there are still some problems in expanding production applications. Zhang Yongming told reporters, "From a technical point of view, China has mastered the production process of CFC-based perfluorinated ion exchange membranes, and there is no technical problem in achieving 500,000 square meters per year of production capacity. However, in order to improve product qualification and stability, At present, it is imperative to realize the standardized production of key production equipment.” The research investment is relatively large, and it is difficult for the enterprise to complete it alone. It is very much in need of national relevant policy support.

Optical thin film technology is weak. Li Yuhang pointed out that the domestic optical film industry is still in its infancy. The products can only meet the low-end applications. Most of the key raw materials, especially optical grade slicing and special additives, cannot be produced domestically, and the equipment also depends on imports. However, the Chinese government’s “Twelfth Five-Year Plan” has listed the flat panel display industry as a strategic development priority, and included the OLED industry in the emerging industry planning, which provided a strong impetus for the development of optical grade films.

He believes that during the “Twelfth Five-Year Plan” period, China’s production capacity will increase rapidly in terms of optical grade base films, and gradually realize the self-supply of optical specialty additive masterbatch, and most of the chemicals needed for functional film production can also be self-sufficient. In the optical grade functional film, there will be more products that can be produced in mainland China, such as brightness enhancing films, polarizer protective films, reflective films, hardened films, and the like. At present, basic research on optical films and precision coating needs to be strengthened, and a national-level engineering research platform should also be established as soon as possible.

It is predicted that in 2015, the cumulative production and sales volume of China's new energy vehicles will exceed 500,000, and the demand for battery separators will reach 100 million square meters per year. However, according to the reporter, the current capacity of battery separators that have been built and under construction is nearly 600 million square meters per year. Orderly development and standardization of management issues have become a major obstacle to the development of the film industry. Song Xianzhu said that companies should strengthen self-discipline, identify positioning and improve product quality. Industry associations should also strengthen operational testing and establish sound standards and technical systems.

Xu Jian, a researcher at the Institute of Chemistry of the Chinese Academy of Sciences, put forward three suggestions from the perspective of standardized management. The first is to establish a leading group responsible for formulating and organizing the implementation of the work plan and strengthening the overall coordination of the work of the high-performance membrane materials related departments; the second is to play the role of the industry association and play an independent evaluation role as a third party in planning, organization and project evaluation and industrial evaluation. Third, an overall group of experts will be set up with the project specialists and responsible experts as the main members. The management of the implementation of special organizations will be strengthened, and the resulting intellectual property and technological achievements will be effectively managed and protected so as to promote the transformation of scientific and technological achievements.

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