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Laser cutting technology is widely used in the processing of metal and non-metal materials, which can greatly reduce the processing time, reduce processing costs and improve the quality of the workpiece. Modern lasers have become the “swords†that people are pursuing.
The following are some typical problems encountered by laser cutting users in the production process and corresponding solutions provided by MTC software.
(1) Corner melting When decelerating the corner of the cut steel sheet, the laser will melt the corner due to overheating. ProNest can automatically generate small radii at the corners to keep the laser cutting at a high speed, avoiding overheating and melting of the steel plate when cutting corners, thereby obtaining good cutting quality, reducing cutting time, and improving productivity.
(2) Cutting torch collision parts To maximize the production efficiency, many laser cutting equipments are continuously operated for 24 hours, and the unmanned automatic loading/unloading device is used. The laser cutting torch easily hits the tilted parts after cutting. The damage caused by cutting torch damage and production interruption is enormous.
ProNest can provide the following solutions: 1 Automatically select the cutting path, bypass the cut part, and reduce the collision. 2 When passing through the cut parts, the torch can automatically pick up partially or completely. 3 Select the best cutting route and reduce the cutting time. 4 Automatically or manually combine multiple small parts with tiny connections. After cutting, the removed parts can easily disconnect the tiny connections.
(3) Treatment of Skeleton Residual Material After the cutting of the parts, the skeleton-shaped residual material on the workbench of the laser cutting equipment needs to be removed as soon as possible to facilitate subsequent cutting operations. For laser cutting equipment that does not have an automatic unloading device, ProNest can be programmed to cut the skeletal material into small pieces for quick removal. This avoids the operator's personal injuries caused by moving heavy and sharp edges.
(4) Subroutine Compatibility ProNest can provide subroutines that contain different CNC codes that can be reused countless times in a single job. Support for subroutines makes ProNest's NC files easier to read and smaller.
(5) Improve production efficiency and save material ProNest can combine two or more parts into one combination. The benefits of co-edge cutting can not only shorten the cutting time, but also save raw materials. According to statistics, using ProNest software can save 6% of material and 75% of the cutting time.
(6) Compatibility with brand-specific technologies Many brands of laser cutting machines integrate their own unique technologies. ProNest can be applied to all laser manufacturers, including TRUMPF, BYSTRONIC, and MITSUBISHI (Mitsubishi). , AMADA, NTC, SHIBUYA, and TANAKA (Tanaka). Users can set unique features of different brands of laser cutting machines in ProNest, including pulse cutting, pulse punching, water cooling, valve control, moving table, sheet thickness sensor, sprayer, SPRINTLAS, NON-SPRINTLAS and around the holder. Sets and so on.
(7) The raw material processing system ProNest can provide advanced parameter tables to automatically control the loading and unloading of the plates.
In addition to the above features, ProNest can also provide a large number of standard features with a wide range of adaptations to improve production efficiency and cutting quality. Including automatic introduction of lead-in/lead-out lines for different types and thicknesses of materials, automatic selection of different thicknesses of plates and residual materials from stock materials, and corresponding cut-outs of corresponding thickness components.
Laser cutting uses a focusing lens to focus the CO2 laser beam on the surface of the material to melt the material. At the same time, the material is melted by the compressed gas coaxial with the laser beam, and the laser beam and the material move relative to each other along a certain path to form a laser beam. A certain shape of slit. Laser cutting technology is widely used in the processing of metal and non-metal materials, which can greatly reduce the processing time, reduce processing costs and improve the quality of the workpiece.