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Model NO.: SX146
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Hardness: Soft Tooth Surface
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Manufacturing Method: Cast Gear
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Material: Cast Steel
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OEM/ODM: Ok
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Trademark: Pingdu Sanxing/ Customer′s Brand
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Specification: as per customer′s drawing
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HS Code: 7325
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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
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Gear Position: External Gear
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Toothed Portion Shape: Spur Gear
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Delivery Time: 30 Days
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Shipping Port: Qingdao, China
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Transport Package: Metal Case
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Origin: China
Customized Steel Helical Gear
1.Description:
1 |
Specfication |
Customized |
2 |
Type |
Helical teeh |
3 |
Material |
45#,C8620,SUS304,20CrMnTi etc. |
4 |
Treatment |
Heat treatments,Nitrocarburizing,Polishing |
5 |
Delivery Date |
5-10days for samples(1-20pcs),25-30days for production(100-500pcs) |
2.Scope of Supply:
a) Dimension reportÂ
b) Profile reportÂ
c) Chemical treatment reportÂ
d) Material certificate
3.Delivery Time:
Samples: Â |
Samples quantity |
1-10pcs |
Samples delivery date |
5-10days |
Mass Production: Â |
100pcs -Â 500pcs |
15-20days |
500pcs-1000pcs |
30days |
5Kpcs |
45days |
Packing: Â |
Inner packing |
Blister box |
Outer Packing |
Standard cartons |
4.Our Services
e) OEM:According to your drawings and samples requirements.
f) Small order is accepted.
g) Statisfied quality.
h) Comprenhive and efficient after-sale service
5. FAQ
Q&A:
Â
1 |
Q |
Can you make as per custom drawings? |
A |
Yes |
2 |
Q |
If  only sample without drawing,what can you do for me ? |
A |
We will measure the sample and make a operating drawing for your confirmation before manufacturing |
3 |
Q |
How to ensure the quality? |
A |
IQC for raw material. |
Monitor the quality of products during production,we have the in-process checking and sampling system. |
FQC for product appearance,dimension,hardness,accuracy. |
4 |
Q |
Inspection reports? |
A |
Profile report |
Chemical treatment report |
Material certificate |
5 |
Q |
After-sales service? |
A |
Goods are sold with money-back guarantee |
If the products can not be used due to our products quality problems that we will remake the products for you or refund the payment |
6. Material Available
Stainless Steel |
SS201,SS301, SS303, SS304, SS316, SS416 etc. |
Steel |
mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45# etc. |
Brass |
HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90 etc. |
Copper |
C11000,C12000,C12000 C36000 etc. |
Aluminum |
AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc. |
Iron |
1213, 12L14, 1215 etc. |
Plastic |
ABS, PC, POM, Delrin, Nylon, Teflon, PP, Peek etc. |
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7. Surface Finish:
Aluminum parts |
Stainless Steel parts |
Steel |
Plastic |
Clear Anodized |
Polishing |
Zinc plating |
Plating gold (ABS) |
Color Anodized |
Passivating |
Oxide black |
Painting |
Sandblast Anodized |
Sandblasting |
Nickel plating |
Brushing (Acylic) |
Chemical Film |
Laser engraving |
Chrome plating |
Laser engraving |
Brushing |
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Carburized |
 |
Polishing |
 |
Hot treatment |
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Chroming |
 |
Powder Coated |
 |
8. Capabilities of Gears and Splines
Item |
Internal Gears and Internal Splines |
External Gears and External Splines |
Milled |
Shaped |
Ground |
Hobbed |
Milled |
Ground |
Max O.D. |
2500 mm |
Min I.D.(mm) |
30 |
320 |
20 |
Max Face Width(mm) |
500 |
1480 |
Max DP |
1 |
0.5 |
1 |
0.5 |
Max Module(mm) |
26 |
45 |
26 |
45 |
AGMA/ DIN Level |
DIN Class 8 |
DIN Class 4 |
DIN Class 8 |
DIN Class 4 |
Tooth Finish |
Ra 3.2 |
Ra 0.6 |
Ra 3.2 |
Ra 0.6 |
Max Helix Angle |
±22.5° |
±45° |
With professional gears inspection team and strict testing process, we are sure to provide you with high quality gears.
9. Capacity
CNC Turning |
φ0.5 - φ300 * 750 mm |
+/-0.005 mm |
CNC Milling |
510 * 1020 * 500 mm(max) |
+/-0.01 mm |
CNC Stamping |
1000 * 1000 mm(max) |
+/-0.05 mm |
Drawing Format |
Auto CAD, Solid works, Pro/E, PDF. |
Test Equipment |
D measurement instrument, Projector, CMM, Altimeter, Micrometer, Thread Gages, Calipers, Pin Gauge etc. |
10. QUALITY CONTROL PROCESS:
Â
1)Â Â Â Â Â Â Inspecting the raw material --(QC)
2)Â Â Â Â Â Â Checking the details before the production line operated
3)Â Â Â Â Â Â Have full inspection and routing inspection during mass production---In process quality control (IPQC)
4)Â Â Â Â Â Â Checking the gears after production finished---- (FQC)
5)Â Â Â Â Â Â Checking the gears after they are finished-----Outgoing quality control (OQC)
11. Description:
Specification: |
Straight Teethed Bevel/Sprocket/Planetary Spur/Helical Transmission Gear (Customized) |
Material : |
Carbon Steel, Brass... |
Treatment: |
Carburizing, hardening and tempering, Nitriding, high frequency treatment, black coating, zincing, nickelage etc. |
Finish: |
Clean & smooth surface,no cuting oil,metal chip & scratch are allowed |
Teeth Profile: |
Spur |
Processing method: |
Machining(OEM) |
Finished appearance: |
To remove sharp edges |
Packing: |
Inner packing:blister box Outer packing:standard cartons |
Quantiy: |
Small quantity can be accepted |
12. Our Product Range
Material |
Carbon Steel |
SAE1020, SAE1045, Cr12, 40Cr, Y15Pb, 1214L. |
Alloy Steel |
20CrMnTi, 16MnCr5, 20CrMnMo, 41CrMo, 17CrNiMo5... |
Brass/Bronze  |
HPb59-1, H70, CuZn39Pb2, CuZn40Pb2,C38000, CuZn40 |
Machining process |
Gear Hobbing, Gear Milling,  Gear Shaping,  Gear Broaching,  Gear Shaving, Gear Grinding and Gear Lapping |
Module |
1.0, 1.25, 1.5, 1.75, 2.0, 2.25, 2.5....8.0 |
Tolerance control |
Outer Diameter: ±0.005 mm |
Length Dimension:±0.05 mm |
Teeth accuracy |
DIN Class 4, ISO/GB Class 4, AGMA Class 13, JIS Class 0 |
Heat treatment |
Quenching &Â Tempering, Carburizing &Â Quenching, High-frequency Hardening, Carbonitriding... |
Surface treatment |
Blacking, Polishing, Anodization, Chrome plating, Zinc plating, Nickel plating... |
13. Our Major Gear Products:
Control Gear; Speed Gear; Transmission Gear; Gear Shaft; Drive Gear; Gear Pump; Steel Gear Wheel; Double Gear Wheel; Large Gear Wheel; Gear Wheel Axle; Gear Wheel Valve; Steel Spur Gear;Â Wholesale Lifting Gear;Â Wholesale Duty Gear; Wholesale Steel Gear; Wholesale Double Gear; Wholesale Large Gear; Gear Oil Wholesalers; Special Gear; Gear Box; Gear Reducer; Reducer;
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Wear-resisting Plate
1. Wear-resisting steel plate is composed of two parts: low carbon steel plate and alloy wear-resisting layer. The alloy wear-resisting layer is generally 1/3~1/2 of the total thickness. When working, the matrix provides comprehensive properties such as strength, toughness and plasticity to resist external forces, and the alloy wear layer provides the wear resistance to meet the requirements of specified working conditions.
2, wear-resisting steel plate alloy wear-resisting layer and substrate is metallurgical combination. Through special equipment, the use of automatic welding process, the high hardness self-protection alloy welding wire evenly welded on the substrate, composite layer number of one layer to two layers or even multilayer, composite process due to the alloy shrinkage ratio is different, uniform transverse crack, which is the remarkable characteristics of wear-resistant steel plate.
3, the gold wear-resistant layer is mainly chromium alloy, but also add manganese, molybdenum, niobium, nickel and other alloy components, metallographic structure in the carbide fiber distribution, fiber direction and surface vertical. The microhardness of carbide can reach HV1700-2000, and the surface hardness can reach HRC58-62. Alloy carbide has strong stability at high temperature, maintain high hardness, but also has good oxidation resistance, under 500℃ completely normal use.
Wear-Resisting Plate,Wear Steel Plate,Abrasion Plate,Abrasion Steel Plate
Shandong Panhua Metal Material Co. LTD , https://www.panhuametal.com